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| Modular Clean Room Wall Partitions And Ceiling |
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Airtech's Modular Clean Room Systems interface with floors, ceilings, and mechanical components to provide an ultra-clean environment with effective control of airflow, pressure, temperature, humidity and filtration. They can be customized to match specific requirements and provide a cost-effective alternative to conventional construction without compromising quality, durability or efficiency. Modular clean rooms also utilize a flexible design that allows for fast, easy installation in a system that can be expanded or relocated as need be.
Advantages of Airtech Modular Clean Rooms
- CGMP certified clean room design
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- Full compatibility with chemicals used for cleaning and sanitizing
- Easy clean room installation
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- State-of-the-art clean room technology
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- Flush surfaces everywhere!
- Scratch-resistant materials
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- Easy to modify during wall installation
- Wall system suitable for ISO 5 (class 100) to ISO 8 (Class 100,000)
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| Modular Clean Room Walls, Panels & Flush Doors |
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Modular Wall Panels
Airtech's Modular Wall panels are made out of Double Skin Panels of PCGI (Pre-coated or Powder Coated Gl) with inner & outer skin of 0.6 to 0.8 mm as standard thickness. The wall panels are of 1200mm, 1000mm & 900mm as standard width. Panel Thickness varies from 50mm / 60mm / 80mm / 100mm with provision for PVC conduits for Electrical cables and panels of 80mm/100mm are specially designed to carry return Air Ducts / Built in Risers. Panel height can be adjusted to 4000mm with provision for stackable panels..
Modular Ceiling Panels
Airtech's Modular Ceiling panels are made up of 50mm / 60mm thickness depending upon the type of application. Ceiling panels are mounted with specially designed suspension members and linkages for every application. Walkable & Non Walkable ceiling panels are made as per client's requirement with specially designed stiffening systems for walkable load bearing ceilings.
Insulation Material
Polyurethane PUF Foam (CFC Free) with closed content of 90 to 95%.
This foam is injected under high Pressure with Precise Ratio & Proportion to maintain the PUF density between 38 to 42 Kg/m3. OR Bonded Mineral wool or Rockwool insulation of various thickness ranging from 50mm to 100mm is sandwiched between the outer & Inner skins and is properly sealed from the exterior by Aluminium or G.I. Profiles.
Covings
All the internal & external corners of Modular Wall panel systems are coved with Aluminium covings having special Male & Female profiles with locking system and are fixed from Wall Panel to Floor, Ceiling to Wall panel & Wall to Wall panel. Aluminum covings are powder coated in various colours as per client's requirement.
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| Modular Clean Room Flush Doors |
Modular Clean Room Flush Doors
Airtech's Double skin door are made in G.I. Powder Coated or G.I. Polyurethane coated. Flush Doors are of 50 mm thickness filled with PUF or Honey comb paper. The door frame is of Aluminium Powder coated construction with 1.2 mm thickness. Doors are available with standard accessories as under:
- D Type Stainless Handles for Push & Pull sides
- Stainless Steel Lock & Key
- Automatic Door Bottom Drop Seal
- Sandwiched View Panel of Various sizes with toughened glass, Adhesive tape and silicon sealant
- Door available in various colours to suit the client's requirement
Door Interlocking System
The access to the production area and ingredient store in pharmaceutical industry is through the airlock / change room. The airflow and pressurization is maintained in the airlock / change room to minimize microbiological and particulate contamination. In addition to maintenance of airflow and pressurization, the goods manufacturing practice guidelines of various agencies around the world suggests only one door be opened at one time , either by procedure or by providing a door inter locking system. . The procedure calls for dependence on manpower and it is difficult to ensure that the procedure is followed. An electronic door interlocking system can be considered to prevent simultaneous opening of doors of same room.
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| Laminar Air Flow Benches |
Airtech's Horizontal Laminar Air flow workstations are self-contained, multipurpose vibration free and they function effectively in an uncontrolled area. These units provide class 100 Horizontal laminar airflow in an operator workstation environment HEPA filters used are 99.97% efficient, down to a particle size of 0.3 microns.
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| Reverse Laminar Air Flow Units |
Reverse Flow Powder Containment Booth
Airtech's Reverse flow laminar units are recommended for mixing, weighing & dispensing of powder avoiding distribution of powder particles throughout the work area. The reverse flow-scavenging pre-filter at the bottom at the bottom level / table level ensures that aerosolysed particles are picked up at the source without being allowed to disperse into the area.
Available in complete SS -304 (GMP model) / CRCA powder coated constructions.
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| Dynamic Pass Box |
Door Interlocking System in Pass Boxes:
The Pass Box inter locking system controls the sequential locking and release of the doors and controls the Blower, U.V. Tube. The user has to pull / push the door to open and pass through the door. The closing of the door is manual or ideally through a closure mechanism. In normal condition, both the doors should be in locked state. any door can open by pressing switch of keypad shows the status of operation. Various audio / visual indications indicates status of operations or any problem occurs in the operations.
Available in complete SS -304 (GMP model) / CRCA powder coated constructions. Custom build requirements can be met.
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| Air Showers |
Airtech's Air Showers are self contained chambers installed at entrances to cleanrooms and other controlled environments. They minimize particulate matter entering or exiting the clean space. Personnel and materials entering or exiting the controlled environment are scrubbed by high velocity HEPA-filtered air jets with velocities of 20-22m/s (4000-4300fpm). Contaminated air is then drawn through the base within the unit, filtered and recirculated.
Cleanroom Applications:
The greatest source of particulate contamination in a cleanroom is the operator . Air showers are installed between change areas and the cleanroom. The air shower enhances cleanroom operating protocol by serving as a reminder to all operators that they are entering a controlled environment. Personnel therefore develop the habit of gowning up properly before entering the air shower .
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Product Highlights:
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- High velocity shower jets in excess of 20 m/s ensure efficient scrubbing action to remove particulate matter.
- Operating modes can be programmed in the field.
- The air shower is constructed of electro-galvanised steel sheets with an abrasion resistant oven-baked powder coated finish.
- Microprocessor controller supervises all functions.
- Mini-pleated HEPA filtration achieves > 99.99% typical efficiency at 0.3 micron particles.
- A disposable pre-filter with 85% arrestance extends the life of the main filter .
- An emergency stop button is mounted on both sides of the shower .
- Indicator lights mounted on both sides of the air shower exterior regulate traffic flow in and out of the cleanroom.
- Permanently lubricated direct drive centrifugal blowers are used in conjunction with stainless steel air nozzles.
- All electrical components are UL listed / recognised.
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| Terminal Hepa Mounting Boxes And Risers |
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Airtech's Terminal Hepa Boxes are designed to provide minimum leak rates and give top performance in quality and durability.
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